115VAC Power Distribution Unit

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Product Overview

The power distribution unit has a critical task to ensure that the 115 VAC 400Hz power in the aircraft. 115VAC PDU has three phase inputs. There are voltage and current measurement units in the 115VAC PDU device. The 115VAC PDU saves space and reduce cable harness. It can also perform detailed tasks such as soft start, over current protection, short circuit protection, sequential opening, energizing the desired loads for power saving according to working scenarios. PD100370005AA and PD100190005AA models has different design approach to reducing sizes with different specs.

 PD100370005AAPD100190005AA
Configuration abilities

• Overcurrent configuration output channel

• Load shedding

• Sequential Opening

• I2T limits

• Output Channel ON/OFF Control

• Overcurrent configuration output channel

• Load shedding

• Sequential Opening

• I2T limits

• Output Channel ON/OFF Control

Monitoring

• Load Current

• Input Voltage

• Output Voltage

• Each Channel Fault

• Temperature

• Frequency

• Load Current

• Input Voltage

• Output Voltage

• Each Channel Fault

• Temperature

• Frequency

Protections

• Short-circuit

• Overcurrent

• Overvoltage

• Under voltage

• Under frequency

• Over frequency

• I2T

• Short-circuit

• Overcurrent

• Overvoltage

• Under voltage

• Under frequency

• Over frequency

• I2T

• Power Distribution Unit

• Electronic Circuit Breakers

• Current and Voltage Monitoring

Interfaces

 PD100370005AAPD100190005AA
Output Channels

18 Channel

(18 x 10A / 400Hz for one phase

6 x 10A / 400Hz for 3 phase)

9 Channel

(9 x 10A / 400Hz for one phase

3 x 10A / 400Hz for 3 phase)

Total Current112,5A60A
Discrete Inputs

12 x GROUND/OPEN

6 x 28VDC/OPEN

3 x GROUND/OPEN

6 x 28VDC/OPEN

Discrete Outputs

4 x GROUND/OPEN

2 x 28VDC/OPEN

2 x GROUND/OPEN

1 x 28VDC/OPEN

Communications

1 x MIL-STD-1553B

1 x RS-485

1 x Ethernet

1 x RS-485

Physical AddressUp to 32 AddressUp to 32 Address

Electrical and Mechanical

 PD100370005AAPD100190005AA
Input Voltage115VAC115VAC
Frequency400 Hz400 Hz
ConnectorsMIL-DTL-38999MIL-DTL-38999
Dimension (L x W x H) (mm)260.76 mm x 190 mm x 101.4 mm260.76 mm x 190 mm x 101.4 mm
Weight (kg)4 kg4 kg

Environmental

• Operating Temperature: -40°C to +55°C

• Storage Temperature: -55°C to +85°

• Operating Altitude: 45.000ft

• MIL-STD-704F

• MIL-STD-461G

• MIL-STD-810G

• RTCA/DO-254

• DO-160G

Current Status

TRL 7/9

What is the 115VAC PDU used in the aviation industry?

A 115VAC Power Distribution Unit (PDU) in the aviation industry is a device used to manage and distribute electrical power from a primary source (such as an aircraft's onboard power system) to various systems and components within an aircraft or in ground support equipment.

In aviation, 115VAC (115 Volts alternating current) is a standard voltage for certain electrical systems, especially for powering avionics, cabin equipment, and other electrical devices that operate on AC power. A PDU helps organize and distribute this power to different units, ensuring safe and reliable operation.

Here’s how a 115VAC PDU is typically used in the aviation industry:

1. Aircraft Power Distribution
Onboard power systems in aircraft often utilize 115VAC power, derived from the aircraft's generators or external power sources like ground power units (GPU). The PDU ensures that this power is distributed efficiently to various equipment, including avionics, lighting, and cabin systems.

2. Ground Support Equipment (GSE)
For maintenance and servicing of aircraft while on the ground, a 115VAC PDU is used to provide electrical power to equipment like air conditioning units, lighting, and portable power tools. This helps ensure that systems can operate while the aircraft is not in flight.

3. Safety and Load Management
PDUs in aviation applications often come with protection mechanisms to avoid overloads, short circuits, and power spikes. They may include fuses, circuit breakers, or surge protection devices to ensure safe operation of the connected equipment.

4. Military and Commercial Aviation
115VAC PDUs are commonly used in both military and commercial aviation environments, where standardized voltages are required for maintaining uniformity across different aircraft types and ground systems.


In summary, a 115VAC PDU in aviation serves as an essential component for distributing 115V AC power to various systems, ensuring the reliable and safe operation of both aircraft systems and ground support equipment.

 

What does the 115VAC PDU used in the aviation industry do?

The 115VAC Power Distribution Unit (PDU) used in the aviation industry is a critical device that manages and distributes electrical power to various onboard and ground-based systems. Here’s a detailed look at its primary functions:

1. Power Distribution

  • The PDU takes 115V AC (alternating current) electrical power at 400 Hz frequency, which is the standard in aviation, and distributes it across multiple output channels to power various systems. This includes avionics, lighting, cabin systems, air conditioning, and more.
  • It ensures that the correct voltage and frequency are delivered to the connected equipment, ensuring proper operation of critical aircraft systems and equipment.

2. Conversion and Regulation of Power

  • Voltage Regulation: The PDU maintains stable output voltages (115VAC, ±10%) regardless of input variations, which is crucial for sensitive avionics and electrical components.
  • Power Conversion: Some PDUs may include transformers or converters to adapt the voltage, providing the right power to different types of equipment. For example, it can convert AC to DC or reduce voltage levels for specific devices that require it.

3. Protection and Safety

  • Circuit Protection: PDUs in aviation are equipped with overload protectioncircuit breakers to protect against electrical faults such as short circuits, overcurrent, or electrical surges. This safeguards the electrical components and ensures the safety of the aircraft systems.
  • Surge Protection: PDUs also often include surge protection features to protect sensitive systems from voltage spikes that may occur during power fluctuations.

4. Power Monitoring

  • Real-Time Monitoring: Some advanced PDUs have built-in monitoring systems that allow operators to check the power consumption, voltage levels, and current in real-time. This helps in maintaining the power distribution and troubleshooting any issues that may arise.
  • Remote Monitoring: In some cases, PDUs support remote monitoring and control, allowing ground crews or maintenance personnel to assess the power distribution from a distance.

5. Support for Aircraft Systems

  • Aircraft Systems: Onboard aircraft, the PDU distributes power to a variety of systems, such as avionics (navigation, communication), cabin systems (lighting, air conditioning), and emergency equipment. It ensures these systems receive reliable power, whether the aircraft is in flight or on the ground.
  • Ground Support Equipment (GSE): For ground operations, PDUs supply power to equipment like ground power units (GPU)portable lighting, and other ground-based equipment that support the aircraft while it’s on the ground. This allows aircraft systems to remain powered while they are not running on engine or auxiliary power.

6. Enhanced Reliability

  • Redundancy: Many PDUs have redundant components, such as backup power supplies, to ensure continuous power distribution. This is critical in aviation, where system failure could have serious consequences.
  • Durability: PDUs in the aviation industry are designed to withstand harsh environmental conditions, including extreme temperatures, humidity, vibrations, and electromagnetic interference.

7. Aircraft Maintenance

  • Power for Maintenance: When an aircraft is being serviced, PDUs provide electrical power to diagnostic tools and systems for testing and repair. This is important for ensuring that all avionics and electrical systems are properly maintained before the aircraft is cleared for flight.

Summary of Functions:

  • Distributes and regulates 115V AC power to various aircraft systems like avionics, lighting, and air conditioning.
  • Protects sensitive equipment with features like circuit breakers, overload protection, and surge protection.
  • Monitors power usage and often includes remote monitoring and control for maintenance and troubleshooting.
  • Supports ground operations by providing power to ground-based equipment, such as GPUs and portable systems.
  • Ensures safety, reliability, and redundancy, crucial in aviation environments.


In short, the 115VAC PDU ensures that electrical power is delivered safely and efficiently to critical systems in both aircraft and ground operations, maintaining smooth and reliable performance in all operational environments.


What are the different types of 115VAC PDU used in the aviation industry?

The 115VAC Power Distribution Units (PDUs) used in the aviation industry can vary depending on the specific needs of the aircraft or ground operations. While the core function of PDUs is to distribute electrical power (specifically 115V AC at 400Hz) to various systems, different types exist to suit varying configurations and applications. Below are the key types of 115VAC PDUs in the aviation industry:

1. Rack-Mount PDUs

  • Description: These are PDUs designed to be mounted in standard 19-inch racks, commonly used in avionics or ground-based systems like control centers or aircraft maintenance bays.
  • Applications: Typically used in ground support equipment (GSE), aviation maintenance facilities, or server rooms where equipment requires centralized power distribution.
  • Features: Often include multiple output channels (e.g., 6, 12, or 24 outputs), circuit breakerssurge protection, and voltage regulation.
  • Advantages: Space-efficient and easy to integrate into existing rack-mounted equipment setups. Allows for organized power management and centralized control.

2. Portable PDUs

  • Description: These PDUs are designed for mobile or temporary use, providing flexibility and portability for ground-based operations. They are often rugged and built to withstand harsh environments.
  • Applications: Used for maintenance activities on the tarmac, aircraft testing, or mobile ground support units. These are also common in scenarios where aircraft systems need to be powered while parked or during maintenance.
  • FeaturesDurable enclosuresweatherproof design, multiple outlets for powering various systems (e.g., GPU, lighting, air conditioning), and often include wheels for mobility.
  • Advantages: Easy to transport and deploy in different locations, providing power to equipment in remote or varying environments.

3. Rack-Mountable Dual-Output PDUs

  • Description: This type of PDU features two separate power output circuits, designed to provide redundancy or power to two different systems.
  • Applications: Often used in military or high-reliability commercial aviation environments where backup systems are critical. These PDUs ensure that if one power circuit fails, the other continues to provide power.
  • Features: Dual outputs, redundant power suppliesload balancing between circuits, and isolation between circuits to prevent cross-contamination of faults.
  • Advantages: Enhanced reliability and safety, ensuring no system downtime due to power failure. Common in mission-critical environments like aircraft control systems.

4. Modular PDUs

  • Description: Modular PDUs allow for customized configurations, where users can add or remove components such as output channels, voltage regulators, or surge protection modules.
  • Applications: These PDUs are typically used in more dynamic environments where equipment and power needs may change frequently, such as in aircraft maintenance facilities or mobile ground support.
  • FeaturesInterchangeable modules, ability to scale outputs, and advanced monitoring options for real-time power usage and diagnostics.
  • Advantages: Customizable based on operational needs, allowing for flexibility and scalability. Perfect for evolving operational requirements.

5. Outdoor/Weatherproof PDUs

  • Description: These PDUs are specifically designed for outdoor or harsh environmental use, with a rugged, weatherproof enclosure.
  • Applications: Common in aircraft ground support or military aviation scenarios, where PDUs need to operate in extreme weather conditions (e.g., rain, dust, snow).
  • FeaturesWaterproofdustproofcorrosion-resistant, and designed to endure temperature extremes. These PDUs often come with heavy-duty connectors.
  • Advantages: Can withstand the challenges of outdoor environments while maintaining reliable power distribution to critical equipment.

6. Benchtop or Desktop PDUs

  • Description: Small, compact PDUs that sit on a workbench or desktop. They are used for testing and powering small equipment or tools.
  • Applications: Typically used in small-scale testingaviation workshops, or ground support operations where only a few pieces of equipment need power.
  • FeaturesCompact form factoruser-friendly design, and typically fewer output channels compared to rack-mounted models.
  • Advantages: Space-saving, cost-effective, and portable, designed for limited power distribution needs.

7. Intelligent/Smart PDUs

  • Description: These PDUs come with advanced monitoring and control features. They provide real-time data on power usage, and can be integrated with networked systems for remote management.
  • Applications: Used in scenarios where remote monitoringenergy efficiency, or preventive maintenance is a priority. These are often used in data centersaviation maintenance hubs, or remote aircraft servicing environments.
  • FeaturesEthernet/IP connectivitySNMP monitoring, remote load management, and email alerts for power issues. Can track voltage, current, and temperature.
  • Advantages: Provides operators with advanced power diagnostics, enabling proactive maintenance and efficient power management. Essential for large-scale or high-complexity operations.

8. Single-Phase vs. Three-Phase PDUs

  • Single-Phase PDUs: These are designed for single-phase electrical systems, commonly used in smaller-scale applications or systems that only require a single power line. They are typically found in aircraft avionics or ground equipment.
  • Three-Phase PDUs: These PDUs are used in larger systems or where higher power distribution is required. While 115VAC is commonly single-phase, larger systems that require greater power may use three-phase PDUs to distribute power more efficiently across multiple circuits.
  • Applications: Three-phase PDUs are often used in military aviation or large-scale ground support systems that require high power capacity for heavy-duty equipment.
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